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chioky — Swordmaking Guide: Part 1

Published: 2007-06-10 16:33:48 +0000 UTC; Views: 80821; Favourites: 385; Downloads: 805
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Description Swordmaking Guide: Part 1 (Tools and Equipment)

Part 2 (Planning and Cutting): [link]
Part 3 (Sanding and Painting): [link]
Part 4 (Fixing and Handle Wrapping): [link]

I would use these updated swordmaking tutorials instead:

The Swordmaking Tutorial: Part 1 (Tools and Equipment) [link]
The Swordmaking Tutorial: Part 2 (Planning and Drawing) [link]
The Swordmaking Tutorial: Part 3 (Cutting out the Sword) [link]
The Swordmaking Tutorial: Part 4 (Cutting out the Tsuba) [link]
The Swordmaking Tutorial: Part 5 (Sharpening the Sword) [link]
The Swordmaking Tutorial: Part 6 (Sculpting the Details) [link]
The Swordmaking Tutorial: Part 7 (Painting and Glossing) [link]
The Swordmaking Tutorial: Part 8 (Constructing the Sword) [link]


For popular demand im going to write a guide with pictures on how to make your own wooden sword ^^. Many people say they can't do it but after this guide everybody should be makign swords XD. The guide will be broken up into a number of parts.

First part is Tools and Equipment all the stuff you need to make your sword what better way to start the guide! I have numbered the pictures to the tools and equipment and I will explain each one. Lets begin:

Item 1: This is your tool bench or workstation this is what you will be building your sword on. You can have a floor tool bench or a desk tool bench. This will also serve as your main vice with the clamps holding your sword still while you work on it.

Item 2: The coping saw it will be your most used tool treat it with care. The coping saw will be cutting out everything of the sword that the hacksaw cant do like curves. Try to cut at a 90 degree angle and carefully. If you saw too fast the blade will heat up due to friction then warp and then eventually snap. To avoid this take breaks when sawing.

Item 3: The Hacksaw this is the tool you will be using to saw straight lines on the sword. The coping saw does a terrible job at sawing straight the strong, rigid structure of the hacksaw makes sawing straight easy. However there is a limit how much it can saw straight becuase of the bar, so use the coping saw to continue carefully.

Item 4: The tape measure has the shortest job but one of the most important. This will accurately measure the lenghs and widths of the sword on the wood before you start doing anything.

Item 5: The stationary do i need to explain? The pencil is for drawing down the outlines of the sword, the rubber is for rubbing out any mistakes. Finnaly you will need a ruler for straight lines an accurate ruler prefered.

Item 6: Now in my garage i have no clock and i would like to know how long im doing somthing to the sword for. So I suggest if you dont have a clock bring one or a watch but a watch bothers my wrist when sawing. Also my closk special it tells me the hour every hour XD

Item 7: The electronic drill without it you cannot make holes sure you can do it by hand but nah... This should be the only machinery you need its just drilling holes which are needed for the handles you also need a counter punch and a variety of different drill bits.

Item 8: Fingerless gloves I always wear this when working. Without gloves your hands are unprotected from all the sharp objects making you prone to more injuries. So wearing these gloves will protect you also giving you better grip.

Item 9: Now I cant do any activity without listening to music. When your sanding the blade of the sword for hours its going to be very boring. So I suggest bringing a MP3, IPod or a stereo to relive bordem and keep you concentrated. It also helps reduce loud noises from drilling, sanding and sawing.

Item 10: Sandpaper is needed to smooth down rough edges of your sword. You can have different abrasiveness but i just ussualy use one type and limit the amount of strength I put into sanding.

Item 11: Sanding requires files you can use a sander but what the hell. The file on the left is the most course file. This should be used first to sand down the blade of the sword to make a depth. The file on the right is a smooth file this is for sanding out the blade to a point after the course file. The files in the middle are for everything else that the sword needs sanding.

Item 12: Screwdrivers you might need both types. The screwdrivers will of course be used for screwing in the scews into the handle of the sword. For the screw head to go in you will need a counterpunch.

Item 13: Wood filler and Wood glue aren't used for all swords only some. The wood filler is used to fill any gaps you left on the sword make sure to smooth it out when it starts to dry. The wood glue just glues wood to wood make sure to wipe excess glue.

Item 14: Spray paint of all different colours. You spray all the parts of the sword BEFORE you start attaching all the pieces together. This makes spraypainting easy also make sure to do it in a ventilated area. Make sure to give the sword several coats of paint one side at a time to avoid drips. Also the sword should be suspended and small parts on resistent wood like pieces of laminated flooring.

Item 15: Electrical tape of all different colours. You will be using this last to wrap the handle of the sword. I cant sword wrap with fabric for crap so i have to resort to electrical tape it's so much easier in my opinion

Item 16: You might need small vices when clamping the handle parts together when drilling and screwing in the screws. However dont tigthten too hard or you will dent the wood.

Item 17: Safety comes first thats why you have mask and goggles. When your sanding you might need goggles to avoid wood dust in your eyes unless you wear glasses. The paint mask is for the spray paint If your not in a ventilated area use it so you wont enhale the gas.

Item 18: Finnaly you have the first aid kit. If your starting out swordmaking don't be suprised when your running for this when your bleeding so put it in a nearby place.
Related content
Comments: 108

Bouinx In reply to ??? [2008-02-05 18:28:12 +0000 UTC]

ARGH!!! i must work my english i want a sword for me ...

👍: 0 ⏩: 1

chioky In reply to Bouinx [2008-02-05 19:08:17 +0000 UTC]

you would also need alot of money to go with it XD

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kmaier99 [2008-01-23 04:22:38 +0000 UTC]

cool...I have most of this stuff for sculpture classes.

👍: 0 ⏩: 1

chioky In reply to kmaier99 [2008-01-23 08:16:17 +0000 UTC]

well simply becuase theres no machine tools, most tools are easy to get ^^

👍: 0 ⏩: 1

kmaier99 In reply to chioky [2008-01-23 13:59:22 +0000 UTC]

ah..machine tools....part of the beauty of being married!

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KannaLilly In reply to ??? [2008-01-16 16:54:01 +0000 UTC]

awsome XD
I might make one, it seems fun and... well... better than cardboad for cosplay

👍: 0 ⏩: 1

chioky In reply to KannaLilly [2008-01-16 19:08:31 +0000 UTC]

Cardboard for cosplay weapons = fail O.O

👍: 0 ⏩: 1

KannaLilly In reply to chioky [2008-01-16 19:10:17 +0000 UTC]

tell me about it...

👍: 0 ⏩: 0

Dulocx In reply to ??? [2007-12-26 04:00:38 +0000 UTC]

dude you are awesome
im gonna use your guides to make Senbonzakura
mayhaps i can get a guide in specific for the handle guard and a price transfer from the lb to the american dollar? lol
keep up the good work

👍: 0 ⏩: 1

chioky In reply to Dulocx [2007-12-26 12:13:59 +0000 UTC]

I say use an online currency conversion calculator (google it) and the handle is pretty simple logic which is covered in the guides

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Dulocx In reply to chioky [2007-12-26 16:59:35 +0000 UTC]

i belive i was referring to the hilt guard for senbonzakura

👍: 0 ⏩: 1

chioky In reply to Dulocx [2007-12-26 17:59:20 +0000 UTC]

whats a hilt guard? O.O theres a hilt and then theres a guard XD

👍: 0 ⏩: 1

Dulocx In reply to chioky [2007-12-26 18:11:37 +0000 UTC]

bleh, the thing between the blade and the handle
i need help with carving it

👍: 0 ⏩: 2

betr-thn-u25 In reply to Dulocx [2008-02-10 00:08:51 +0000 UTC]

the...Guard? or it is also called a tsuba.

👍: 0 ⏩: 0

chioky In reply to Dulocx [2007-12-26 19:32:36 +0000 UTC]

You can make that by simply putting balsa wood onto the part of the sword and using woodfiller along the sides to clean it up ^^

👍: 0 ⏩: 1

Dulocx In reply to chioky [2007-12-26 20:55:19 +0000 UTC]

sweet
as i begin work im gonna send you in specific some pictures of the work
for your critique

👍: 0 ⏩: 1

chioky In reply to Dulocx [2007-12-26 20:58:59 +0000 UTC]

Okey just make sure to send all the pictures in a note and I shall reply as soon as possible to help you ^^

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Dulocx In reply to chioky [2007-12-26 21:12:45 +0000 UTC]

arigatou and no prob

👍: 0 ⏩: 0

Drunken-Dark-Soul In reply to ??? [2007-10-25 23:08:51 +0000 UTC]

the most important thing here is the clock.
you can really lose track of time when you start working on a project....
making cosplay or props of the fun of it all ~^_^~

👍: 0 ⏩: 1

chioky In reply to Drunken-Dark-Soul [2007-10-26 09:48:29 +0000 UTC]

You are correct whenever im working on a sword and notice I dont have a clock...

I have this suddern erge to found at the time whatever the cost and it puts me off swordmaking XD

👍: 0 ⏩: 0

shauy0n [2007-10-23 16:26:50 +0000 UTC]

were can i find it or what should i type in to fine it

👍: 0 ⏩: 1

chioky In reply to shauy0n [2007-10-23 18:19:12 +0000 UTC]

If you look around it really easy to find but hell:

[link]

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shauy0n In reply to ??? [2007-10-23 02:33:53 +0000 UTC]

hey nice swords do u have the plans to make urahara sword

👍: 0 ⏩: 1

chioky In reply to shauy0n [2007-10-23 09:27:06 +0000 UTC]

Already made it XD

👍: 0 ⏩: 0

stanstan009 In reply to ??? [2007-10-18 01:36:23 +0000 UTC]

impressed! my dad works in construction,he can provide me with this stuff. thanks for the help! id be lost without you!

👍: 0 ⏩: 1

chioky In reply to stanstan009 [2007-10-18 07:19:31 +0000 UTC]

Your dad supplies you with stuff? *Is jealous* everything I buy comes straight out of my pocket XD

👍: 0 ⏩: 0

TheStickMaster [2007-08-19 17:33:58 +0000 UTC]

very nice im extremely impressed by your work, alot of craftsman ship goes into your swords i can see that. My swords tend to come out a lil rough looking, but thats because i chisel them by hand, which is a pain, but it helps train your eye and hand. I do this because i make my swords solid wood so they are not only for show but can be practiced with like sword fighting which i sometimes do with friends. the plywood ones were just cosplay tools but all the other ones are solid enough to snap most other wooden swords, and im proud of that ^_^

👍: 0 ⏩: 1

chioky In reply to TheStickMaster [2007-08-19 17:39:29 +0000 UTC]

Im only a young amatuer swordmaker as i grow older I will hone my skills and learn new ones aswell. So in the future I hope to become as skilled as you ^^.

👍: 0 ⏩: 1

TheStickMaster In reply to chioky [2007-08-19 17:43:47 +0000 UTC]

i wouldnt say im skilled, just bored-but with every new sword i get a lil better at it. So like you said, ill hone my skills and learn new ones as well. I cant even begin to say how much of a joy it is to find someone else who enjoys making swords. its a hobby i enjoy and its nice to compare and contrast with another whom shares the same interest, more people should be doing this.

👍: 0 ⏩: 1

chioky In reply to TheStickMaster [2007-08-19 19:22:16 +0000 UTC]

I agree nothing comapres to the elegance to a sword and swordmaking is considered an art just like any other form ^^

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gothicinsomniac In reply to ??? [2007-08-09 08:48:02 +0000 UTC]

do you know any other methods of making swords other than wood? would clay work too?

👍: 0 ⏩: 1

chioky In reply to gothicinsomniac [2007-08-09 11:05:53 +0000 UTC]

Your asking the wrong person if you want other methods of making swords besides wood XD. In theory this guide might work with metal if you made some modifications

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powermelon In reply to ??? [2007-06-12 06:52:21 +0000 UTC]

oh, the Bible of DIYist. at last

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Karaeborg In reply to ??? [2007-06-10 22:25:13 +0000 UTC]

Thank yooou!! you are awesome for putting this up! thank you!

👍: 0 ⏩: 1

chioky In reply to Karaeborg [2007-06-11 07:12:12 +0000 UTC]

Dont expect the other guides popping up quickly I'm afraid XD theres 4 in total i think ^^

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Karaeborg In reply to chioky [2007-06-11 12:31:32 +0000 UTC]

I won't but, I am patient, and I shall wait.

👍: 0 ⏩: 1

chioky In reply to Karaeborg [2007-06-11 14:18:58 +0000 UTC]

I can sympathise with you becuase I dont think there is a swordmaking guide on deviant art yet XD

👍: 0 ⏩: 1

Karaeborg In reply to chioky [2007-06-12 05:47:36 +0000 UTC]

well there is now, and it's all thanks to you.

Imma gonna watch you, mmmkay?

👍: 0 ⏩: 0

MetroidManiac In reply to chioky [2007-06-11 08:20:26 +0000 UTC]

XD, You wont like this....

Im 15, and can use all the power tools I want...

👍: 0 ⏩: 1

chioky In reply to MetroidManiac [2007-06-11 10:07:40 +0000 UTC]

Well >.>... I'm 16 and can use all the hand tools I want *sticks tounge out* ^^

👍: 0 ⏩: 0

MetroidManiac In reply to ??? [2007-06-10 19:35:37 +0000 UTC]

XD, I use a jigsaw, so its not really a problem!

👍: 0 ⏩: 1

chioky In reply to MetroidManiac [2007-06-10 20:52:36 +0000 UTC]

Wah!! You are blessed with the fact you use a jigsaw swordmaking would be 100% easier with that XD. For me not being old enough I have to resort to hand tools to make my swords >.>

👍: 0 ⏩: 1

ThePyromancer In reply to chioky [2007-06-11 00:36:32 +0000 UTC]

jigsaw ftw.... Go get one man... replaces' all ur saws... --not old enough? eh? how old are you ??? >.>---

👍: 0 ⏩: 1

chioky In reply to ThePyromancer [2007-06-11 07:11:25 +0000 UTC]

I made every sword when i was 13 and now that im 16 Ive made Tensa Zangetsu and Sode No Shirayuki lol If a person makes a sword with more quality then a sword made from machinery with handtools it means more ^^

👍: 0 ⏩: 2

Emeryce In reply to chioky [2007-08-08 07:37:46 +0000 UTC]

O.O Thats amazing. How did you start making swords at 13?

👍: 0 ⏩: 1

chioky In reply to Emeryce [2007-08-08 10:24:27 +0000 UTC]

ehh by picking up a saw and a piece of wood lol?

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Emeryce In reply to chioky [2007-08-08 10:48:52 +0000 UTC]

was it hard at first? are the tools really expensive? do you think i could make one too? xD

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chioky In reply to Emeryce [2007-08-08 11:49:10 +0000 UTC]

Im sure you can make one XD the tools I have are actually quite cheap. My currency is UK pounds and I'll write a list of how much it cost:

Coping Saw: £1
50 sheets of sandpaper: £1
electrical tape: 19p to £1
spray paint: £1 to £1.50
small files: £1
Big files: £3

and all the other tools listed you really should have lying somewhere around the house lol ^^

👍: 0 ⏩: 1

Emeryce In reply to chioky [2007-08-08 12:58:19 +0000 UTC]

O.o my dad says he's got some tools somewhere. how long have you been making swords?

👍: 0 ⏩: 1

chioky In reply to Emeryce [2007-08-08 14:07:29 +0000 UTC]

I started when i was 13 and made swords for several months then i stopped making swords. Now I have resumed at 16 and have been making them swords for 4 months. So really I havent been making swords for a full year yet XD

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